- Design and Simulation: SolidWorks, AutoCAD, EPLAN.
- Control Hardware: Siemens S7-1200 (CPU 1214C DC/DC/DC).
- Software Programming: TIA Portal (Ladder Logic), WinCC (HMI).
- Developed comprehensive 3D models and complex mechanical assemblies using SolidWorks.
- Conducted motion simulations to ensure zero-interference and smooth kinematics between mechanical components.
- Designed custom mounts for pneumatic actuators and high-speed folding mechanisms.
- 3D models in Solidworks:
- Models in real life:
- Configured the electrical architecture for the Siemens S7-1200 PLC and its associated I/O modules.
- Integrated industrial sensors, including inductive and photoelectric types, with solenoid valves for pneumatic control.
- Designed detailed wiring schematics for power distribution and signal protection to maintain system stability.
- Electrical system design drawings created using EPLAN:
- Electrical control cabinet layout drawings designed using AutoCAD Electrical:
- Programmed robust Ladder Logic (LAD) in TIA Portal to manage the precise folding sequence and timing.
- Implemented PROFINET communication for seamless data exchange between the PLC and industrial peripherals.
- Designed a user-friendly HMI/WinCC dashboard for real-time monitoring and manual system overrides.
- Mechanical Precision: Achieved perfect synchronization between pneumatic actuators and specific mechanical folding steps.
- Robust Control: Successfully implemented error-handling routines and emergency stop safety sequences for industrial reliability.
- System Integration: Built a fully functional and stable prototype from scratch, bridging mechanical hardware with intelligent control software.
⬇️Below is a video demonstrating the system operation: